🚀 Product Description
Iron Casting Brake Drum and Wheel Hub Casting Production Line - Air blowing pre-compaction plus multi-piston high pressure moulding technology is adopted to ensure high sand mould hardness, uniform mould compactness, low mismatch, precise castings and high yield. Average mould hardness is 90-95, hardness difference on the same surface is <±5, mismatch is <0.3mm. Hydraulic multi-piston squeeze heads are used for squeezing, and the pressure can be adjusted by proportional decompression valve.
Control system is equipped with engineer station, main operation station and multiple stand-by sub-stations. Advanced technologies such as industrial personal computer, numerical control machine tool, PLC field bus, servo valve, proportional valve, frequency control, automatic detector and computer monitor are used. Whole production line operations comply with principle of combining electrical control, hydraulic and pneumatic transmission.
⚙ Product Parameters
The line is comprised of moulding, core setting & flasks closure, pouring, cooling and shakeout sections. Static pressure moulding machine can complete quantified sand feeding, moulding, pattern drawing and pattern plate exchange processes.
| Flask Size |
Casting Part |
| 870x650x350/200mm | brake drum, wheel hub |
| 900x700x280/250mm | flywheel shell |
| 500x600x250/250mm | grooved fittings |
| 1200x1000x250/250mm | Agricultural machinery parts and auto parts |
| 1050x1050x390/320mm | Casting pipe, Manhole cover |
| 1200x1000x350/300mm | Agricultural machinery parts and auto parts |
| 920x700x250/250mm | brake drum, wheel hub |
| 1500x1000x200/250mm | machine tool element |
🏭 Professional Solutions
We are a professional industrial solution provider, specializing in foundry design and automation in the foundry industry. We bring more than 20 combined years of foundry design and productivity to foundries of all sizes. Our expertise includes highly customized "Green Sand" preparation systems, semi-auto/automatic molding machines, core shooting machines, shot blasting machines, and automatic pouring systems.
❓ FAQ
What technology is used to ensure high sand mould hardness?
The production line adopts air blowing pre-compaction plus multi-piston high pressure moulding technology, ensuring a hardness range of 90-95.
What are the main characteristics of the static pressure automatic casting line?
The main features include uniform flask size, high-quality hydraulic compaction, and a high molding rate with low mismatch (<0.3mm).
Can the static pressure molding line be customized?
Yes, the line can be customized according to specific casting requirements, production efficiency targets, and the user's workshop layout.
What type of control system does the equipment use?
It utilizes an advanced control system with PLC field bus, industrial personal computers, and man-machine interfaces for stable and reliable operation.
What information is needed to design a custom automatic casting line?
Key details required include flask size, required production capacity, cooling time after pouring, and factory layout.
What materials are suitable for this molding line?
It is widely applied in the production of grey cast iron, ductile iron, and steel castings, particularly for high-grade automobile parts.